PAVE Technology Standard In-Stock Hermetic Electrical Optic Feedthrough Seals

Contact technical sales for assistance for our many other standard or custom hermetic electrical or fiber optic feedthrough seals designs at Sales Engineering

In-stock standard seals or custom designed seals for all quantities. Contact a PAVE sales engineer for prompt assistance at (937) 890-1100 x103

Wide range of design performance

  • Low pressure moisture-proof seals
  • Vacuums up to 10^-8 Torr
  • Seal designs for high pressures to +10K psi (700 bar)
  • Seal designs for all temperature ranges between -196°C to 200°C depending upon the design and the o-ring compound selected.
  • Hermetic designs for signal, power, high voltages or amperages, coaxial, shielded cables, thermocouple, fiber optic (single mode, multimode, polarized), EExd
  • High reliability, compact space-saving, corrosion resistant, labor-saving designs

FEEDTHROUGHS

PACKING GLANDS

HERMETIC CONNECTORS

PASSTHROUGHS

TERMINAL SEALS

HERMETIC SEALS

More

Wide Range of Chemical Resistance

Fuels, Oils, Water, Gases (i.e. Air, NG, H2, He, SF6, Propane)

Wide Range of Industries

Aerospace, Automotive, Defense, Semiconductor, Cameras/Optics, Petrochemical, Marine, Process Controls, Medical

Hermetically Sealed Electrical Wire or Cable Harness Feedthrough Bulkhead Connectors

Any type of commercial or military type insulated electrical and fiber optic wire or jacketed cable or pin connector is available as a hermetic, gas-tight, fluid-tight, vacuum-tight bulkhead passthrough seal for both low and high Pressure And Vacuum Electrical seals including bi-directional pressure direction uses. Operating temperatures can vary and be modified depending on the design and materials from -200C to 200C depending upon the design and customer requirements. PAVE hermetically sealed wire, cable or connector seals also meet or exceed IP68 ingress protection of long periods of dust and pressurized water requirements. All our seals are hermetic, meaning they will pass a very low helium leak test (10^-9cc/sec depending on design), regardless of the leak test shown on the drawings that also can be modified. In most cases, the seals are also capable of significantly higher pressure as well than what may be shown on the drawings if so requested. There is no detectable leakage of gases or fluids anywhere in the seal including through the interior of the wires and the wires can be cut shorter with no effect on the seal. In addition, our seals use copper alloy conductors for maximum electrical performance.

Both standard and custom design hermetic seal designs are available for both small and large quantities with a variety of mounting styles and cost efficient and compact high wire density space saving designs, most using o-rings either piston or face seal with NPT seals and electron or laser weld designs also available. Our hermetic epoxy wire seals are highly resistant to chemicals of all types including solvents, fuels, oils and gases and is NASA and AMAT approved for low outgassing in high vacuums to 10^-8 Torr. Epoxy samples are also available for customer testing as well.

The below listing has PDF links to our current quick ship hermetic wire and connector seal designs, arranged in ascending order of the number of wires or conductors grouped in mounting style. If you need a customized hermetic wire feedthrough seal, please either mark up any PAVE drawing for your desired changes or send your own drawing or sketch for quoting and we will be glad to quickly assist you in your hermetic seal design requirements. There are many more existing hermetic cable and connector designs listed at our main website

STOCK # PAVE Part # & PAVE Description Code Description. See drawing for details. Unit Price
  3340 - SP6X-E-200UL94-2-TE26-3-12 2 #26 TEFLON WIRES, 3/8” PORT, 3x12” lengths, up to 10k psi $400.00
  3656 - SP9-E-150-2-TZ16-8-6 2 #16 Teflon wires, 9/16” PORT $50.00
  3451 - SP8C-E-200-2-TEE18-1-4 2#18 TEFLON wires, ½” PORT $50.00
  1447 - PT8-SS-150-3-TEE14-18-36 3 #14 TEFLON WIRES, ½" NPT, 18x36" lengths $120.00
  4661 - SPF8-E-150-4-TEE16-12-12 4 #16 PTFE Teflon wires, ½" PORT, 12x12" wire lengths $160.00
  1575 - SPF12-E-150-4-TZZ10-24-36 4 #10 TEFLON WIRES, ¾" PORT, 24x36" lengths $115.00
  5085 - PT12-SS-150-4-TZZ10-22-33 4 #10 ETFE wires, ¾” mNPT, 22x33” wire lengths $220.00
  5084 -VS15L-SS-150-4-TZZ10-22-32 4 #10 ETFE wires, 1” o-ring face seal w/nut, 22x32” lengths $300.00
  2064 - SO8-SS-150-4-TEE24-24-24 4 #24 TEFLON WIRES, ½"-20 thread, 24x24" lengths $95.00
  4488 - PTN20-PS-150-3/1-PC6/PC8-16-16 submersible pump flat cable 3 #6 + 1 #8 PVC WIRES, 1 ¼" NPT HEX NIPPLE, 16X16" wire lengths THW UL 83 flat cable $250.00
  2476 - SP11M-E-150-2/2-TZ14/22-130-25 2 #14 & 2 #22Teflon wires, 5/8" PORT, 5x10" lengths $50.00
  5203 - PT12-SS-200-4-TZ14-7-6 4 #14 ETFE wires, 3/4"mNPT $200.00
  5202 - VS15L-SS-200-4-TZ14-7-5 4 #114 ETFE wires, 1" o-ring face seal jam nut $260.00
  3936 - SPF12L-E-200UL94-4-TZ14-7-6 4#14 Teflon wires, ¾" PORT, 7x4" lengths $55.00
  2411-2 - PT2-SS-150-5-TE24-12-12 5 #24 TEFLON WIRES, 1/8" NPT, 12X12" lengths $120.00
  5092SP4X-E-150-6-K34-12-12 Kapton polyimide See Quick Ship List 6 #34 Kapton wires, ¼” PORT $250.00
  4760 - PT4-B-150-6-TE28-18-18 6 #28 PTFE WIRES, 1/4" NPT Port, 18X18" lengths $150.00
  1632 - SP6-E-150-6-TE28-50-50cm 6 #28 TEFLON WIRES, 3/8" PORT, 50x50cm lengths $90.00
  5206 - VS8-SS-150-6-TZ28-18-18 6 #28 ETFE WIRES, 1/2" O-RING FACE SEAL JAM NUT $300.00
  5205 - PT12-SS-150-2/4-TZ16/20-28-2.5 2#16 & 4 #20 ETFE wires, 3/4"mNPT $250.00
  5204 - VS15L-SS-150-2/4-TZ16/20-28-2 2 #16 & 4 #20 ETFE wires, 1” o-ring face seal with jam nut Viton o-ring  $250.00 
  0597 - SP8L-E-150-9-TZ22-70-70cm 9 #22 TEFLON WIRES, ½" PORT, 70x70cm lengths $65.00
  1588 - PT8-SS-200-9-TZ22-24- "9 #22 Teflon wires, 1/2"" NPT" $220.00
  2189 - SP16-E-150-12-TEE18-24-24 12 #18TEFLON WIRES, 1" PORT, 24x24" lengths $125.00
  4762 - PT16-SS-150-12-TEE18-23-23 12 #18 PTFE wires, 1" NPT Port, 23x23" lengths $220.00
  1649 - VS15L-SS-150-12-TEE20-48-48 12 #20 TEFLON WIRES 1" PORT, 48x48" lengths $300.00
  1872 - VS15-AL-150-20-TE22-48-48 20 #22 TEFLON WIRES, 1" PORT, 48x48" lengths $400.00

Thermocouple Hermetic Wire Seals

STOCK # PAVE Part # & PAVE Description Code Description. See drawing for details. Unit Price
  3285 - PT8-SS-150-8P-TT24-120-40 8 PAIRS #24 TYPE T TEFLON THERMOCOUPLE, ½" NPT, 120X40" lengths $350.00
  1664 - VS15L-SS-150-9P-JT20-48-48 9 PAIRS #20 TYPE J TEFLON THERMOCOUPLE,1" PORT, 48x48" lengths $470.00
  1601 - VS15L-SS-150-9P-KT20-48-48 9 PAIRS #20 TYPE K TEFLON THERMOCOUPLE, 1" PORT, 48x48" lengths $470.00
  1650 - VS15L-SS-150-9P-TT20-48-48 9 PAIRS #20 TYPE T TEFLON THERMOCOUPLE, 1" PORT, 48x48" lengths $470.00

Hermetically Sealed Pin Connectors, Single and Dual Double Ended

STOCK # PAVE Part # & PAVE Description Code Description. See drawing for details. Unit Price
  4054 - VS15L-SS-150HV-1-BNC-BNC BNC, 1" PORT, Floating Isolated shield Dual Sided connector $300.00
  1162 - VS8-SS-150-SMA-SMA COAXIAL SMA, ½" PORT, Floating Isolated Shield Dual Sided connector $249.00
  1518-1- VS15L-SS-150HV-1-SHV-SH 7kVdc "SHV dual sided connector 1"" o-ring face seal" $320.00
  3273 - VS18-SS-150-8-24-RJ45-RJ45 CAT5 CAT6 ethernet LAN CAT5 CAT 6 RJ45, 1 ¼" PORT, ethernet dual sided connector $400.00
  4884 - VS15L-SS-150-1-USBAfemale-USBAfemale USB See Quick Ship List USB 2.0, 1" PORT, USB dual sided connector $520.00
  4955 - VS15L-SS-150-1-USBAfemale-USBAfemale USB 3.1 USB 3.1 dual ended hermetic connector, vacuum to 300 psi $550.00
  1964 - VS26-SS-150-7-8-3102PS 7 #8 + 2 PLUGS, 1 ⅞" PORT, dual sided threaded coupling connector $1450.00
  1837 - VS18-E-150-8-16-3112PS 8 #16 + 2 PLUGS, 1 ¼" PORT, dual sided bayonet connector $910.00
  2748 - SP30/13-E-150-9-20-DSUB 9 #20 dsub Standard density dual sided $300.00
  1656 - VS15L-SS-150-10-20-3112PS 10 #20 + 2 PLUGS, 1" PORT, dual sided connector $740.00
  1666 - VS12L-AL-150-13-TE22-27508P-48 13 #22 TEFLON WIRES, ¾" PORT, single side connector $350.00
  3362 - SP37/13-E-150-15-20-DSUB-DSUB 15 #20 STANDARD DENSITY, dual sided DB connector $350.00
  2749 - SP30/13-E-150-15-22-DSUB-DSUB 15 #22 HIGH DENSITY, VGA RGB dual sided DB connector $350.00
  3938 - VS26-SS-150-19-12-99920PS 19 #12 + 2 Crimp Plugs, 1 ⅞" PORT, dual sided connector $1,200.00
  1667 - VS22-E-150-21-16-3112PS 21 #16 + 2 PLUGS, 1 ⅝" PORT, dual sided connector $1160.00
  3527 - SP44/13-E-150-25-TE20-DSUB25-2 25 #20 STANDARD DENSITY DSUB, single sided connector $350.00
  3420 - SP46/13-E-150-25-20-DSUB-DSUB 25#20 STANDARD DENSITY DSUB, dual sided connector $500.00
  1637-1 - VS18-SS-150-26-20-3112PS (CRIMP) 26 #20 CONTACTS + 2 PLUGS, 1¼" PORT, dual sided connector $970.00
  1525 VS18-SS-150-37-22-99920PS 37 #22 + 2 PLUGS, 1 ¼" PORT, dual sided connector $950.00
  1669 - VS32-E-150-48-16-3102 48 #16 + 2 plugs, 2 ½" PORT, dual sided connector $2030.00
  1670 - VS22-SS-150-55-20-3112PS 55 #20 + 2 PLUGS, 1 ⅝" PORT, dual sided connector $1050.00
  1671 - VS26-E-150-61-20-3112PS 61 #20 + 2 PLUGS, 1 ⅞" PORT, dual sided connector $1290.00
  1491 - VS22-304SS-150-79-22-999/20PS 79 #22 + 2 PLUGS, 1 ⅝" PORT, dual sided connector $1,200.00
  3567 - VS26-SS-150-128-22-99920PS 128 #22 + PLUGS, 1 7/8" PORT, dual sided connector $2,100.00
STK #85 27662766X - SP52/25-E-150-199-25-M8 199 #25 contacts micro dsub connector dual sided $2,900.00

Hermetic Threaded Copper Terminal Rod Seals, low & high currents amperage

STOCK # PAVE Part # & PAVE Description Code Description. See drawing for details. Unit Price
  1573-1 - PT8-SS-200-.25CU-3-3 75 AMP PAVE-SEAL, ½" NPT, ¼ copper threaded rod $139.00
  1236 - PT12-SS-200HV-.38-1.6-1.6 150 AMP PAVE-SEAL, ¾" NPT $170.00
  1587 - PT16-SS-200HV-.5CU-2.4-3.0 200 AMP PAVE-SEAL, 1" NPT $345.00
  1565 - VS26-SS-200-1-.75CU-3.7-3.7 400 AMP PAVE-SEAL 1-⅞" PORT, JAM NUT & O-RING $590.00

Hermetic Fiber Optic Seals

STOCK # PAVE Part # & PAVE Description Code Description. See drawing for details. Unit Price
  1271 - VS8-SS-150-1-62/125u-ST-ST See Quick Ship List 1 FIBER MULTIMODE FIBER OPTIC ST DUAL SIDE CONNECTORS, ½" PORT $600.00
  4547 - SP6L-E-150-12-SMFO-18-18 12 FIBERS SINGLE MODE SMF28e RIBBON OPTIC SEAL, 9,37mm PORT, 7k psi to vacuum $800.00
STK#76 2567-1 - VS8N-SS-150-1-MMFO-SNA 1 multi-mode fiber optic dual sided Delphi connectors, vac to 10k psi $590.00
STK#76B 2843-1-1 - SNAP-LOCK FO PLUG PATC Multi-mode fiber optic patch cord cable 1 meter with Delphi connectors each end $295.00

Additional In-Stock Hermetic Wire and Pin Connector Seals. Call for status

 

Ascending number of conductors

STOCK # PAVE Part # & PAVE Description Code Description. See drawing for details. Unit Price
STK #24 2030 - VS22-E-150-PLUG Solid plug seal for VS22 port, 1 ⅝" port $100.00
STK #25 4664R - SP8C-E-200UL94-2-TZ14-1 2 #14 ETFE wires, 1/2" port $50.00
STK #25A 1693-1 - SP8L-E-150-2-PC18-10-4 2 #18 PVC wires, 1/2" port, 10 x 4", double o-ring seal $6.00
STK #31 2035-1R - VS8-SS-150-1P-SX20TWS 1 pair Type RsSx TC wire, 1/2" o-ring face seals $400.00
STK #43A 3764 - SP6L-E-200-2-ETFE24-20-8 2 #24 ETFE wires, 9mm PORT, 2k psi $300.00
STK #48 2628 - MVH-SS-200-1-CRTFE18 STK #48, MHV JAM NUT WITH #18 TEFLON WIRE $70.00
STK #69 1398R - SP5-P-150-2-TEE26-5ST-1 2 #26 Teflon wire seal, 5/16" PORT $60.00
STK #78 4618X - SP9-E-200UL94-2-PTFE16- 2 #16 Teflon wires, 5/8" piston o-ring seal $50.00
STK #81 4006X - SPF12XL-E-200-1-2TSP24- 2 twisted shield pairs #24 Teflon sealing ¾" piston o-ring port $115.00
3830X - SPF18-E-200-1-TST22-100 1 twisted shielded #22 Teflon insulated cable, 1 type J #20 pair $50.00
STK #80 3935 - SPF12XL-E-200-4-TEE12-1 4 #12 Teflon wires, ¾" PORT $160.00
STK #86 4740 - SP8S-E-200-6-TZ22-10-6 6 #22 Teflon wires angles, 1/2" piston o-ring seal $200.00
STK #26 5138 - SPF12LTC-E-150-2/4-TZ16/20-30-3 2 #16 and 4 #20 Tefzel wires, 3/4” piston o-ring port $60.00
STK #46A 4709 - SP16-E-150-3/4-TZ14/20- 3 #14 and 4 #20 Tefzel wires, 1" port $100.00
STK #46B 4709XX - SP16-E-150-4/3-TZ14/20 4#14 & 3 #20 Teflon wires, 1” piston o-ring $100.00
STK #65 0769 - PT16/8F-SS-150-7-TEE22 7 #22 Teflon wires, 1" x ½" NPT PORT $150.00
STK #85B 2748-R SP30/13-E-150-9-20-DSU 9 #20 dsub reversed contact genders $350.00
STK #84 2226 -SPF12-E-200-2TSP/3TSP-TZ 2 twisted shielded pairs #22 & 3 TSP #26, ¾" piston o-ring $525.00
STK #35 3536R - CONXALL-150-2/2/11/1-PC 16 #26 PVC + USB cable seal, ¾" PORT $140.00
STK #39 1733 - SPF18-E-150-30-TZ22-15-1 30 #22 Teflon wires, 1.29" PORT $300.00
STK #37B 1791XX, VS18-SS-150-37-TEE20-4 37 #20 Teflon wires, 1.25" port $450.00
STK #67 4464X - VS26-SS-150-36-22-27472 37#22 contacts double ended inline connector, 1 7/8" port $990.00
STK #87 4815 - VS32-SS-150-37-TEE16-36- 37 #16 Teflon wires, 2 1/2" o-ring face seal $750.00
STK #36A 3187 - SP24-E-150-2/1/1-PC10/20 2#10, 36#28 PVC flat cables, 1 ½" PORT $30.00
STK #89 4646X - CF275-SS-150-19P-KT24 "19 pairs Type K thermocouple wires 2.75"" Conflat flange $1,600.00
2766-1 - SP52/25-E-150-199-25-M8 199 #25 contacts micro dsub connector dual sided $2,900.00
STK #82 M39012/69-0003 Smb RF coaxial M39012/69-0003 Smb RF coaxial 75 ohm right angle socket contact $15.00
STK #83 5807-50001-09 MCX plug RF coax 5807-50001-09 MCX plug RF coaxial 50 ohm OSX rt angle $8.00

Crimp tools for pin connectors

See instructions at FAQ question 4

Thumbnail Part # PAVE Description Code Description. See drawing for details. Unit Price
615708-615709 CRIMP TOOL FOR #20 AND #16 CON MIL-DTL-26482 #16 & #20 CONTACTS CRIMP TOOL $485.00
ATML08205B TOOL INSERTION #20 MIL-DTL-26482, SERIES II INSERTION TOOL #20 AWG $160.00
ATML08206B TOOL REMOVAL #20 MIL-DTL-26482, SERIES II REMOVAL TOOL #20 AWG $160.00
ATML08207B TOOL INSERTION #16 MIL-DTL-26482, SERIES II #16 INSERTION TOOL $160.00
ATML08208B TOOL REMOVAL #16 MIL-DTL-26482, SERIES II #16 REMOVAL TOOL $160.00
615717 TOOL CRIMP M22520/2-01 MIL-DTL-38999 CRIMP TOOL $500.00
615723 POSITIONER FOR #22D SOC MIL-DTL-38999 POSITIONER FOR CRIMP TOOL $80.00
M22520/2-09 POSITIONER FOR #22D PIN MIL-DTL-38999 POSITIONER FOR CRIMP TOOL $80.00
ATML0801B TOOL INSERTION, 38999 MIL-DTL-38999, INSERTION TOOL $160.00
ATML0802B TOOL REMOVAL, 38999 MIL-DTL-38999, REMOVAL TOOL $160.00